7 QC TOOLS PDF HANDBOOK | A Self-Training and Reference Guide by Narender Sharma

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7 QC TOOLS PDF HANDBOOK | A Self-Training and Reference Guide by Narender Sharma

Embark on your journey to mastery with the "Handbook of 7 QC Tools" by renowned author Narender Sharma, now in its updated 2024 edition.

Inside, you'll find a treasure trove of knowledge, meticulously crafted to empower you with the skills needed to revolutionize quality control practices. Dive deep into the intricacies of each of the seven quality tools, with Sharma's detailed explanations guiding you every step of the way. But theory alone won't suffice – that's why this edition is brimming with practical examples, allowing you to apply your newfound knowledge with confidence.

To further enhance your learning experience, Excel snapshots demonstrate how to construct essential quality control charts directly in Excel. From Histograms to Pareto charts, Scatter charts, and Control charts, you'll master the art of visualizing data like never before.

But the journey doesn't end there. Discover the secrets of continuous improvement methodologies such as Kaizen, 5S, Lean Six Sigma DMAIC, and DMADV – proven frameworks for driving excellence in any organization. And to put your skills to the test, practice problems, project work, and an MCQ test paper await, ensuring you're fully equipped to tackle any quality challenge that comes your way.

Whether you're a seasoned quality professional or a newcomer to the field, the "Handbook of 7 QC Tools" is your indispensable companion for unlocking the secrets to quality mastery.

SPECIFICATIONS

• Format: PDF
• Language: English
• Categories: 7 QC Tools, Lean Six Sigma, Total Quality Management
• File Size: 5MB
• Pages: 185
• Orientation: Landscape
• Edition: 2024
• Author: Narender Sharma

INTRODUCTION

Welcome to the "Handbook of 7 QC Tools," a comprehensive self-training guide meticulously crafted for quality professionals, engineers, and managers across manufacturing and service industries. Whether you're a seasoned expert or a budding enthusiast, this handbook is tailored to meet your needs, providing a robust framework for mastering the fundamentals of quality control.

Within these pages, you will find detailed explanations of each of the seven quality control tools, accompanied by illustrative examples that bridge theory with practical application. Embracing modernity, we offer Excel snapshots for constructing Histograms, Pareto Charts, and Scatter Charts, empowering you to visualize data with precision and clarity.

But theory alone does not suffice. To truly hone your skills, we present practice problems and project work, challenging you to apply your knowledge in real-world scenarios. And for those seeking self-assessment, a meticulously curated MCQ test paper awaits, enabling you to gauge your mastery of the material.

In our journey towards excellence, we don't stop at the basics. This handbook introduces you to continuous improvement methodologies like Kaizen, 5S, Lean Six Sigma DMAIC, and DMADV, equipping you with the tools to drive meaningful change and innovation within your organization.

Rich with colorful graphics and conveyed in easy-to-understand language, this handbook is not just a manual but a complete self-training and reference guide. It is designed to empower you at every step of your quality journey, ensuring that you are equipped with the knowledge and skills to excel in the dynamic world of quality management.

We invite you to embark on this journey with us, to explore, learn, and grow. Whether you're seeking to bolster your expertise or embark on a new chapter in your career, the "Handbook of 7 QC Tools" is your steadfast companion, guiding you towards excellence in quality management.

Let the learning begin.

NARENDER SHARMA

CONTENT

The 7 Quality Control Tools

Tool#1-Process Flow Chart

• Introduction
• Application and uses of process flow diagram
• Identification of value added and non-value-added Steps
• Symbols used in constructing a process flow diagram
• Steps for constructing a process flow diagram
• Illustrative Examples

Tool#2-Check sheet

• Introduction
• Application and Uses of check sheet
• Steps for constructing a check sheet
• Illustrative examples

Tool#3-Histogram

• Introduction
• Shapes of Histogram
• Application and uses of Histogram
• Steps for constructing a Histogram
• Illustrative examples
• Histogram in excel

Tool#4-Pareto Chart

• Introduction
• Vilfredo Pareto
• ABC Analysis
• 80-20 Rule
• Application and uses of Pareto diagram
• Steps for constructing a Pareto chart
• Pareto chart in excel
• Illustrative example

Tool#5-Cause and Effect diagram

• Introduction
• Application and uses of cause-and-effect diagram
• Steps for constructing a cause-and-effect diagram
• Brainstorming process
• Variations of cause-and-effect diagram
• Illustrative examples

Tool#6-Scatter Diagram

• Introduction
• Correlation and causation
• Application and uses of scatter diagram
• Interpretation of scatter diagram
• Karl Pearson's Coefficient of Correlation (r)
• Steps for constructing a scatter chart
• Illustrative examples
• Scatter chart in excel

Tool#7-Control Charts

• Introduction
• Application and uses of control charts
• Impact of continuous use of control charts
• Types of control charts
• Types of data
• Mean chart or average chart
• Range chart
• Accuracy Vs Precision
• Steps for constructing a mean chart
• Steps for constructing range chart
• Illustrative examples
• Mean chart in excel
• Range chart in excel
• p Chart of proportion defectives
• Illustrative example
• np chart for count of defectives
• Illustrative example
• u Chart for average occurrences-per-unit
• Illustrative example
• c chart for count of occurrences-per-unit
• Illustrative example

Practice Problems

Project work

MCQ Test paper

Continuous Improvement Methodologies

1. Kaizen
2. 5S Methodology
3. Lean Six Sigma DMAIC
4. Lean Six Sigma DMADV
5. DMAIC Vs DMADV

About Author

Narender Sharma is a seasoned professional with a wealth of experience and expertise in the field of quality management and operational excellence. With a career spanning over two decades, Narender has established himself as a trusted authority in the industry, leveraging his extensive knowledge to drive tangible improvements in organizational performance.

Narender's journey in quality management commenced in 2001 when he joined Hindusthan National Glass and Industries Ltd. (HNGIL), Bahadurgarh, as a Quality Officer. Over the course of 13 years, he honed his skills and expertise, playing a pivotal role in enhancing quality standards within the container glass manufacturing sector.

In 2014, Narender embarked on a new chapter in his career, venturing into self-employment as a Facilitator of Operational Excellence under the banner of Shakehand with Life. Drawing upon his rich experience, he has since trained over 5000 professionals, ranging from junior executives to senior management personnel, as well as engineering and management students, in the intricacies of quality management and operational excellence.

Narender's academic credentials underscore his commitment to continuous learning and professional development. He holds a Master of Business Administration in Production and Operations Management, complemented by a B.Ed. specializing in the Teaching of Mathematics and Science. Additionally, his B.Sc. degree in Electronics provides him with a solid foundation in technical disciplines.

In pursuit of excellence, Narender has obtained certification as a Six Sigma Green Belt, further augmenting his proficiency in quality management methodologies. His impressive track record is reflected in his satisfied clientele, which includes renowned organizations such as Titan Eye+, Motherson, UltraTech Cement, Asian Paints, and Cognizant, among others.

Narender's expertise spans a wide spectrum of quality management tools and methodologies, including the traditional 7 QC Tools and New 7 QC Tools, as well as 5S Methodology, KAIZEN, Lean Six Sigma and Value Stream Mapping. He is well-versed in Total Quality Management (TQM), Total Productive Maintenance (TPM), Root Cause Analysis (RCA), and Corrective and Preventive Action (CAPA), among others.

A testament to his commitment to knowledge dissemination, Narender has leveraged modern technology to reach a global audience through his YouTube channel. With over 240 video lectures and counting, he has amassed a substantial following of over 30,000 subscribers, further cementing his reputation as a thought leader in the field.

In summary, Narender's remarkable journey is a testament to his unwavering dedication to quality excellence and operational efficiency. Through his expertise, experience, and commitment to continuous improvement, he continues to inspire and empower professionals worldwide to achieve excellence in their endeavors.